Repairing yagis on the tower is not always easy. The parts you need to access may be far out of reach. With some well thought out choreography it is sometimes possible to twist and turn the yagi to bring the problem area within reach of the tower. In most cases you'll need to lower the antenna to the ground to work on it. That is often simpler and safer, at the expense of a larger time investment.
I decided to experiment with an alternative. It's one that few hams would ever need since it involves towers with multiple side mounted yagis. In this instance the purpose was to repair the XM240 40 meter yagi. Last fall the antenna was moved to one of the large towers and mounted on the rotatable side mount at ~75'. It replaced the TH6 which was raised a little higher and fixed to the south.
A mistake was made when the XM240 was reassembled for the tram ride to its new home and not noticed until a few weeks had passed. The boom clamp for the reflector element wasn't properly tightened. In high winds the element would rotate on the boom.
A small amount of rotation is not a problem but a large rotation would not only affect its performance, it would not be rotatable since the element would collide with the TH6 above it. Damage would result since element tips are fragile.
After an ice storm in early winter the element rotated so far that the tip was above the plane of the TH6 elements. Luckily there was no contact due to the direction the XM240 was pointed at the time. A week later a strong wind levelled it again! However I couldn't risk rotating the XM240 without first glancing out the window. That's difficult to do at night when 40 meters is open!
The XM240 boom cannot be tilted to access the reflector because of the TH6 above it. To access the reflector the yagi must be slid horizontally almost 10' (3 m). That's actually possible because there's a lot of tower above the two yagis. What I did was to build a "swing" for the yagi. The diagram shows the general idea. It is suspended from an anchor almost 40' further up the tower.
It isn't quite as simple as shown in the diagram for the following reasons:
- The anchor should be at least 3× the height above the yagi as the horizontal swing distance. Otherwise the large swing angle will lift the antenna into an upward arc and the force needed to swing the yagi will be excessive.
- There can be no elements between the tower and the element being accessed since it will be blocked by the tower.
- The elements of the yagis between the anchor and the swinging yagi must be approximately parallel to the boom of the swinging yagi or the swing will strike the elements of those yagis.
- The swing can only work in one direction so it must be positioned on the side of the tower where the yagi will be swung outward.
I was fortunate that all of these constraints could be dealt with for the XM240. Pointing it west let the swing move between the elements of the TH6 and the lower yagi of the 10 meter stack. This orientation also reduced the swing distance to less than 8' (2.5 m) since the reflector is on the "back" side of the tower from the rotator and short mast. The support strut and legs of the 80 meter inverted vee legs are behind the swing and therefore not in the way.
In the picture you can see the TH6 above the XM240 and the 5-element 10 meter yagi up higher. A rope is dropped from an anchor a little above the 10 meter yagi to the driven element side of the XM240 mast clamp. My intent was for the boom to tilt down slightly on the backside to ease the repair and to help avoid bumping the TH6. The rope runs over obstacles on the side of the tower where the swing will occur. It is vital to avoid tangling the swing rope in any obstructions.
There are several precautions to keep in mind:
- Do not tie the rope to the tower directly since the tower steel will cut into the softer rope material. The risk of failure is low for a rope in good condition but must still be avoided since failure can be catastrophic. I use a large shackle that has a smooth round surface for the rope to bear on. Loop the rope on the shackle several times to reduce tension on the knot. It will be much easier to remove later.
- Consider using steel cable instead of rope. Rope can be very elastic and it can stretch a lot over a long distance, making it difficult to tension properly. It can relax further while under load. Having the yagi come to rest below the mast and rotator can be a problem during the swing operation and when the time comes to remount the yagi on the mast. I used a large turnbuckle to add tension after tying off the rope and it wasn't enough. More on this later.
- Use a second method to support the antenna. Redundancy reduces risk and prevents the boom from tilting up or down too far when the rope is not attached at exactly the centre of gravity.
I installed the swing in late February when we had a period of unusually warm weather. Life then became messy for me and I abandoned most projects for several months. In mid-June I checked the swing and made adjustments in preparation for the operation.
The boom truss was removed in February. There were high winds over the next 4 months but no ice storms. Boom trusses are partly aesthetic and partly structural support. For many medium size yagis like this don't fret over a brief absence. This XM240 is 10 pounds heavier than the original since the boom and elements were structurally upgraded by the previous owner.
We are looking toward to the reflector end of the antenna, the end I needed to access. A tow strap and shackle are loosely fit over the boom as the second restraint and to help guide the boom as the yagi is swung. The boom truss cable runs over, not within, the restraint.
Disconnect the coax, if necessary. I had enough looped up that it wasn't necessary, which saved me the trouble of removing the weatherproofing. All I had to do was cut the tape and cable ties securing it to the tower. The boom truss must be removed from the mast. Place both where they will not interfere with the swing or become entangled. I left the truss cables attached to the mast plate and let the whole thing dangle below the antenna. If the cables must be separated, first tie them together so that you don't drop one accidentally and leave you with a truss cable dangling far out of reach.
With all the preparation done it was time to pull the bolt from the boom-to-mast clamp. I preferred to remove the mast bolts (saddle clamps) rather than those for the boom saddle so that the clamp plate remained on the boom. That made it easier to me to operate the swing. With the clamps removed, the boom came to rest several inches lower as the long swing rope stretched under tension. It leaned slightly on the reflector side just as I had planned. The boom restraint easily held it.
My original plan was to attach a long rope to the boom to be pulled by a helper on the ground. I scrapped that because the season is well advanced and the hay is high. It isn't fair to ask someone to risk the ticks by wading through the tall plants. I decided to do the job myself.
A lightweight rope is used to pull the boom. The swing is long so the force needed to move the boom is very managable by hand. The nylon rope is loosely looped several times around the boom and knotted. This is a common technique in tower work since it can be used to lift heavy pipe and perform other tasks where there is no available tie point. The rope can be easily slid along the boom in short steps as the antenna swings outward. You never have to reach out more than a foot or two during the entire operation.
Since I was doing this myself, I wrapped the pull rope around the mast for friction. It's like having a third hand as I manipulating the rope and boom and when I periodically tied the rope to the tower. I pulled the boom with one hand and the rope with the other. I would hold the boom while I slipped the knot backward as the swing progressed. The only serious obstacles were the splice bolts connecting boom sections. To get the knot past the bolts I held the boom with one hand to reduce tension on the rope while I lifted each loop of rope over the bolt heads and nuts.
This is what it looks like when the swing is at its maximum extension. It looks impressive from the ground (and on the tower!) since this is, after all, a 40 meter yagi that weighs 75 pounds with a 22' boom and 43' elements. The antenna isn't sitting flat due to the swing attachment point on the boom-to-mast clamp plate. The element tips are well out of the way of the TH6 elements above.
Once the reflector is accessible from the tower the pull rope is tied off. Only a minute was needed to tighten the element clamp bolts; they were really loose! I took another minute to move the boom truss clamp a few inches since it wasn't where it ought to be. At the time the antenna was raised last fall it was easier to add a second mast clamp than to tram the antenna back down to remedy the error. I knew exactly where to place it since there are small indentations on the boom from when it was properly positioned.
When swinging the antenna back to its usual position, take care not to let out the pull rope too quickly. You must do it in small steps, just as before, or the knot will end up out of reach. You will only be able to retrieve it by swinging the antenna out again. Avoid the temptation to rush the job. As the boom plays out, slide the knot backward, always keeping it within reach, easing it over the boom splice bolts as before.
As I hinted earlier, the rope had stretched several inches from the tension of supporting the antenna. That doesn't hurt the rope but it made the antenna difficult to remount on the mast. It wasn't possible to lift it the extra distance with one hand and install the bolts with the other. By then I was hungry so I added another rope to hold it in place and descended. An hour later I returned with a hand winch and attachments. Within minutes I had the boom winched upward and the bolts were reinstalled.
I cleaned the antenna of all the swing hardware and hung all of it on my climbing harness. The boom truss was installed and the antenna levelled, and then the coax rotation loop was returned to its previous state. I temporarily loosened the rotator mast clamp to confirm that the coax was properly dressed by turning the antenna through its full rotation. That done, I climbed up to retrieve the swing rope and anchor and, with the aid of gravity, brought all of the equipment down with me. I'm lucky that despite my age I remain strong enough to do this style of brute force work.
After stowing my gear I tested the antenna and rotator and put a check mark next to one more item on my long to-do list. There is much more to be accomplished this year.
In a way this was an unnecessary job. With contest season over and progress on my planned replacement for the XM240, it won't see much use for the next few months. I did it since the rigging was already in place and I wanted to confirm that the procedure would work as planned. I had also promised the station to a guest operator for one of the summer contests and I didn't want to disappoint him with antennas out of service or of limited utility.
I'll close this article with a cute picture. After climbing the tower I looked down and noticed that I had a visitor. A young fawn was hidden in the tall hay and calmly feeding. It wasn't at all disturbed by all the steel on steel racket I was making. I guess it didn't see me on the ground, or realized that I couldn't see it, and deer are not in the habit of looking to the sky for predators. It happily grazed less than 40' from the tower base. Clicking on the picture should bring up a higher resolution version of it.
My recent blog output is less than my usual pace and that is likely to continue throughout the summer. There are many demands on my time at the moment. Enjoy the summer weather as you work on your antenna projects.